China Safety Science Journal ›› 2026, Vol. 36 ›› Issue (3): 89-97.doi: 10.16265/j.cnki.issn1003-3033.2026.03.1262

• Safety Technology and Engineering • Previous Articles     Next Articles

Safety distance warning for forklift driving obstacles based on improved YOLOv12

ZHOU Cheng1(), DAI Wenjie2, WAN Shuhao1, JU Likai1   

  1. 1 Engineering Training Center, Nanjing University of Science and Technology, Nanjing Jiangsu 210094, China
    2 Ningbo Weicheng Technology Co., Ltd., Ningbo Zhejiang 315000, China
  • Received:2025-09-30 Revised:2025-12-10 Online:2026-03-31 Published:2026-09-28

Abstract:

In order to solve the problems of high equipment price and large quantity demand in the existing forklift driving obstacle safety early warning distance measurement, a forklift driving obstacle safety distance early warning model based on image information was proposed. Firstly, based on deep learning technology, Squeeze-and-Excitation(SE) networks channel attention mechanism is introduced, and methods such as replacing the Intersection over Union(IoU) localization loss function with the Adaptive Threshold Focal Loss (ATFL)function are employed to improve the YOLOv12 algorithm for identifying obstacle targets in forklift travel. Secondly, on the basis of the improved YOLOv12 algorithm, the Kalman filter was introduced to improve the motion prediction model. And the distance detection method considering the camera pitch angle was used to accurately obtain the actual distance between different types of targets and the driving fork workshop. Thirdly, the kinematic process of forklift braking and forklift obstacle avoidance was analyzed, and the classification criteria of safe braking distance warning level and safety obstacle avoidance distance warning level were established, respectively. Finally, experiments were carried out to verify the feasibility of the safety warning distance of forklift driving obstacles based on image information. The results show that the real-time distance warning model can accurately identify obstacle targets in real-time and precisely determine the distance to obstacles within the permissible error range, enabling risk-level warning for obstacles during forklift operation.

Key words: YOLOv12, forklift operation, safety early warning distance, risk area, obstacle distance measurement, warning level

CLC Number: