中国安全科学学报 ›› 2026, Vol. 36 ›› Issue (5): 89-97.doi: 10.16265/j.cnki.issn1003-3033.2026.05.1124

• 安全技术与工程 • 上一篇    下一篇

基于BO-XGBoost-SHAP架构的矿井主提升机故障诊断模型

盛武1,2(), 储小渝1,**(), 吴敏玮1   

  1. 1 安徽理工大学 经济与管理学院, 安徽 淮南 232001
    2 安徽理工大学 煤炭无人化开采数智技术全国重点实验室, 安徽 淮南 232001
  • 收稿日期:2026-01-12 修回日期:2026-03-15 出版日期:2026-05-28
  • 通信作者:
    ** 储小渝(2001—),女,安徽安庆人,硕士研究生,主要研究方向为矿井设备状态监测与故障诊断。E-mail:
  • 作者简介:

    盛 武 (1969—),男,安徽淮南人,博士,副教授,主要从事矿业安全与数据挖掘等方面的研究。E-mail:

  • 基金资助:
    国家自然科学基金资助(71971003); 2024年度安徽省新时代育人质量工程项目(2024cxcysj081)

Fault diagnosis model for mine main hoists based on BO-XGBoost-SHAP architecture

Sheng Wu1,2(), Chu Xiaoyu1,**(), Wu Minwei1   

  1. 1 College of Economic and Management, Anhui University of Science and Technology, Huainan Anhui 232001, China
    2 State Key Laboratory of Digital Intelligent Technology for Unmanned Coal Mining, Anhui University of Science and Technology, Huainan Anhui 232001, China
  • Received:2026-01-12 Revised:2026-03-15 Published:2026-05-28

摘要:

为解决矿用主提升机传统运维模式中故障响应滞后、精准度不足的问题,构建基于贝叶斯优化-极限梯度提升算法(BO-XGBoost)的矿井主提升机故障诊断模型,并结合沙普利加和解释法(SHAP)增强模型的可解释性;使用贝叶斯优化(BO)算法优化XGBoost超参数;基于试验煤矿主提升机监测数据,结合XGBoost模型与SHAP归因分析方法识别关键影响因素与作用机制。研究结果表明:与基线XGBoost模型相比,BO-XGBoost模型准确率提高4.1%,对数损失降低41.9%,模型训练时间缩短80.1%;相较于传统决策树、随机森林和LightGBM算法,BO-XGBoost模型的精确率分别提升26.5%、11.9%和13.6%,展现出优异的测试准确性;钢丝绳张力、下天轮温度以及电机电压是故障发生的3个关键致因因素;不同故障类型受不同因素影响,如过高的主轴振动、电机温度以及过低的提升速度对主轴故障预测的正增益更大;三因素交互分析揭示了钢丝绳故障时各因素的主导作用及影响规律,钢丝绳故障概率主要由张力、电机电流及提升速度主导,张力或电流过低会显著增加风险,提升速度升高也会加剧故障概率,而下天轮温度影响较弱。

关键词: 贝叶斯优化-极限梯度提升算法(BO-XGBoost), 沙普利加和解释法(SHAP), 矿井主提升机, 故障诊断, 致因定位

Abstract:

To address the problems of lagging fault response and insufficient accuracy in the traditional operation and maintenance mode of mine main hoists, a fault diagnosis model for mine main hoists based on BO-XGBoost was constructed, and the SHAP method was integrated to improve the model interpretability. The Bayesian Optimization (BO) algorithm was used to optimize the hyperparameters of the eXtreme Gradient Boosting (XGBoost) model. Based on the monitoring data from an experimental mine main hoist, the XGBoost model combined with the SHAP attribution analysis method was adopted to identify the key influencing factors and their action mechanisms. The results show that compared with the baseline XGBoost model, the BO-XGBoost model increases accuracy by 4.1%, reduces log loss by 41.9%, and shortens model training time by 80.1%. Compared with traditional decision tree, random forest and LightGBM algorithms, the BO-XGBoost model improves precision by 26.5%, 11.9% and 13.6%, respectively, demonstrating excellent test accuracy.Wire rope tension, lower sheave temperature and motor voltage are the three key causal factors of faults. Different fault types are affected by different factors; for instance, excessively high main shaft vibration, motor temperature and excessively low hoisting speed provide greater positive gain for main shaft fault prediction. Three-factor interaction analysis reveals the dominant role and influence patterns of various factors during wire rope faults. The probability of wire rope faults is mainly dominated by tension, motor current and hoisting speed. Excessively low tension or current significantly increases the risk, and rising hoisting speed further aggravates the fault probability, whereas lower sheave temperature has a weak influence.

Key words: Bayesian Optimization-eXtreme Gradient Boosting (BO-XGBoost), SHapley Additive exPlanations (SHAP), mine main hoist, fault diagnosis, cause location

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