Risk analysis of gas storage separator based on RBI technology

doi:10.16265/j.cnki.issn1003-3033.2020.02.004

Abstract

Abstract: In order to cope with increasingly complex technological process of gas storage separators and larger process equipment, risk analysis of gas storage separators is conducted based on RBI technology. Firstly, by collecting and integrating multi-source heterogeneous data such as equipment parameters, operating parameters, and environmental parameter, a separator failure model was constructed, its failure probability and area of failure consequences were calculated, and its risk was ranked so as to establish inspection cycle and inspection measures. Then, computer-aided software was developed based on RBI method by using advanced sensing technology and big data analysis technology. The results show that with real-time acquisition and processing of operating data, RBI risk analysis results can achieve both accuracy and automation, thus improving safety management in gas storage station.

Key words: risk-based inspection (RBI), risk analysis, gas storage, separator, visual interface

CLC Number:

X937

WANG Jinjiang, WANG Shuhui, ZHANG Xing, ZHANG Laibin. Risk analysis of gas storage separator based on RBI technology[J]. China Safety Science Journal, 2020, 30(2): 21-27.

References 29

[1]	邢海涛. 枯竭油气藏型地下储气库项目环境影响评价应用研究[D]. 天津:天津大学, 2012.XING Haitao. The environmental impact assessment of depleted oil-gas reservoir underground gas storage[D]. Tianjin: Tianjin University, 2012.
[2]	杨旻学. 基于风险的检验(RBI)在我国石化企业的应用研究[D]. 北京:北京化工大学, 2007.YANG Minxue. Application of risk-based inspection in Chinese petrochemical enterprises[D]. Beijing: Beijing University of Chemical Technology, 2007.
[3]	李国兴. 地下储气库的建设与发展趋势[J]. 油气储运, 2006, 25(8):4-6.LI Guoxing. Construction and development trend of underground gas storage[J]. Oil & Gas Storage and Transportation, 2006, 25(8):20-22.
[4]	何绍军, 赫春蕾. 城市天然气利用工程中储气方式的优选[J]. 新疆石油学院学报, 2002, 14(3):74-77.HE Shaojun, HE Chunlei. Optimization of the gas storage forms in city gas-used project[J]. Journal of Xinjiang Petroleum Institute, 2002,14(3):74-77.
[5]	丁国生, 谢萍. 中国地下储气库现状与发展展望[J]. 天然气工业, 2006, 26(6):139-141.DING Guosheng, XIE Ping. Current situation and prospect of Chinese underground natural gas storage[J]. Natural Gas Industry, 2006, 26(6):139-141.
[6]	陈学东, 王冰, 杨铁成, 等. 基于风险的检测(RBI)在中国石化企业的实践及若干问题讨论[J]. 压力容器, 2004, 21(8):39-45.CHEN Xuedong, WANG Bing, YANG Tiecheng, et al. Practice of RBI in Chinese petrochemical enterprises and discussion about its several questions[J]. Pressure Vessel Technology, 2004, 21(8):39-45.
[7]	顾文婷, 李超, 毕中毅. 基于事故树分析法的长输管道泄漏因素分析[J]. 石油工业技术监督, 2010, 26(4):19-24.GU Wenting, LI Chao, BI Zhongyi. Analyses on the leakage fuctors of long-distance pipelines based on the fault-tree analysis method[J]. Technology Supervision in Petroleum Industry, 2010, 26(4):19-24.
[8]	杨璐, 姚安林, 张锦伟. 油气长输管道设计方案综合风险评价方法研究[J]. 中国安全科学学报, 2013, 23(8):133-138.YANG Lu, YAO Anlin, ZHANG Jinwei. Study on method for comprehensive risk evaluation of oil & gas long-distance transportation pipelines design scheme[J]. China Safety Science Journal, 2013, 23(8):133-138.
[9]	张郑. 油气集输过程重大危险源的辨识及评价[J]. 化工管理, 2018(3): 71.
[10]	陈国明, 付建民. 高含硫气田集气站设备定量风险评价[J]. 中国安全科学学报, 2012, 22(1):94-99.CHEN Guoming, FU Jianmin. A quantitative risk assessment method for equipments of high-sulfur gas field gathering station[J]. China Safety Science Journal, 2012, 22(1):94-99.
[11]	韩启凤, 谷红军. HAZOP理论分析在分离器作业中的应用探讨[J]. 安全, 2015, 36(1):36-38.
[12]	付罡, 张贝克, 吴重光. 基于风险的半定量SDG-HAZOP的研究[J]. 系统仿真学报, 2008, 20(5):41-44.FU Gang, ZHANG Beike, WU Chongguang. Study on risk-based semi-quantity SDG-HAZOP[J]. Journal of System Simulation, 2008, 20(5):41-44.
[13]	戴洪峰. 基于RBI地下储气库地面工艺系统安全评价方法研究[D]. 北京:中国石油大学(北京), 2013.DAI Hongfeng. Safety evaluation method examination of ground process system in underground gas storage based on RBI[D]. Beijing: China University of Petroleum (Beijing), 2013.
[14]	STRAUB D, FABER M H. Risk based inspection planning for structural systems[J]. Structural Safety, 2005, 27(4):335-355.
[15]	陈学东, 杨铁成, 艾志斌,等. 基于风险的检测(RBI)在实践中若干问题讨论[J]. 压力容器, 2005, 22(7):36-44.CHEN Xuedong, YANG Tiecheng, AI Zhibin, et al. Discussion about several issues in the practice of risk-based inspection (RBI)[J]. Pressure Vessel Technology, 2005, 22(7):36-44.
[16]	FABER M H, SøRENSEN J D, RACKWITZ R, et al. Reliability analysis of an offshore structure: a case study I[C]. International Conference on Offshore Mechanics andArctic Engineering,1992:449-455.
[17]	PEDERSEN C, NIELSEN J A, RIBER J P, et al. Reliability based inspection planning for the Tyra field[C]. Proceedings of the 11th Offshore Mechanics and Arctic Engineering Conference, 1992:255-263.
[18]	SøRENSEN J D, RACKWITZ R, THOFT-CHRISTENSEN P, et al. Reliability analysis of an offshore structure: a case study II[C]. International Conference on Offshore Mechanics and Arctic Engineering, 1992:457-463.
[19]	GOYET J, MAROINI A, FABER M H, et al. Optimal inspection and repair planning: case studies using IMREL software[C]. Proceedings of the 13th Offshore Mechanics and Arctic Engineering Conference, 1994:325-333.
[20]	Tischuk Enterprises (UK) Ltd. The application of risk based approaches to inspection planning[Z]. 2002.
[21]	黄贤滨, 李延渊, 兰正贵. 新一代设备管理技术:基于风险的检验[J]. 石油和化工设备, 2004(3):73-77.
[22]	REYNOLDS J T, ALLER J E. The application of risk-based inspection methodology in the petroleum and petrochemical industry[J]. ASME PVP, 1996,336:125-134.
[23]	张雪涛. RBI在炼厂催化装置的应用研究[D]. 天津:天津大学, 2008.ZHANG Xuetao. Application study on RBI in refinery catalytic unit [D]. Tianjin: Tianjin University, 2008.
[24]	API581, Risk-based inspection base resource document[S].2000.
[25]	SY/T 6714—2008, 基于风险检验的基础方法 API Publ:2000,MOD[S].SY/T 6714-2008, Risk-based inspection base resource document—API Publ:2000,MOD [S].
[26]	API580, Risk-based inspection[S]. 2002.
[27]	杜军威, 于洋洋, 胡强, 等. 安全管理水平量化评估指标权重优化方法[J].中国安全科学学报, 2019, 29(1):167-172.DU Junwei, YU Yangyang, HU Qiang, et al. A method for optimizing index weight in quantitative evaluation of safety management level [J]. China Safety Science Journal, 2019, 29(1):167-172.
[28]	LEE S, CHANG Y S, CHOI J B, et al. Application of an enhanced rbi method for petrochemical equipments[J]. ASME Journal of Pressure Vessel Technology, 2006, 128(3):445-453.
[29]	SHIM S H, SONG J S, KIM J Y, et al. A study on the application of rbi procedure for petrochemical plant[J]. Transactions of the Korean Society of Mechanical Engineers A, 2003, 27(3):416-423.