搬运作业能量消耗模型及仿真研究

doi:10.16265/j.cnki.issn1003-3033.2018.10.007

中国安全科学学报 ›› 2018, Vol. 28 ›› Issue (10): 38-43.doi: 10.16265/j.cnki.issn1003-3033.2018.10.007

搬运作业能量消耗模型及仿真研究

张文倩^1,2, 樊树海^**1,2 教授, 熊佳玮¹, 陈思雨¹

1 南京工业大学工业工程系,江苏南京 210009
2 麻省理工学院信息质量项目数据质量与信息安全实验室,美国马萨诸塞州 02139

收稿日期:2018-07-15 修回日期:2018-09-10 出版日期:2018-10-28 发布日期:2020-11-20
通讯作者: **樊树海(1975—),男,江苏南京人,博士,教授,主要从事系统仿真方面的研究。E-mail:fan@njtech.edu.cn。
作者简介:张文倩 (1994—),女,河南开封人,硕士研究生,研究方向为人因工程、系统仿真。E-mail:15105177957@163.com。
基金资助:
国家自然科学基金资助(71671089);江苏省社会科学基金资助(15GLB020);江苏省研究生实践创新计划项目(SJCX17-0300)。

Manual materials handling energy consumption: model research and simulation

ZHANG Wenqian^1,2, FAN Shuhai^1,2, XIONG Jiawei¹, CHEN Siyu¹

1 Department of Industrial Engineering, Nanjing Tech University, Nanjing Jiangsu 210009, China
2 Information Quality Program Data Quality & Info Security Lab, Massachusetts Institute of Technology, Massachusetts 02139,USA

Received:2018-07-15 Revised:2018-09-10 Online:2018-10-28 Published:2020-11-20

摘要/Abstract

摘要： 为预防手工搬运工人因疲劳引发的职业性肌肉骨骼损伤(WMSDs),综合考虑生产效率和人因工程2个因素,提出考虑搬运时间和能量消耗的双目标模型;采用IGRIP/ERGO和Matlab软件,设计交互式仿真平台;以某汽车刹车片制造公司的手工搬运作业(MMH)为例,应用上述模型进行模拟仿真,得出最优解。结果表明:投入材料数量和生产工序均对能量消耗和作业时间有显著影响,并且能耗和时间的变化率负相关;该模型兼顾生产效率和人因工程2个因素,能够得出最优作业方案;交互式仿真平台有助于控制并预防现代工业生产中的WMSDs风险,使工作环境和作业设计达到人因工程要求。

关键词: 双目标模型, 手工搬运作业(MMH), 职业性肌肉骨骼损伤(WMSDs), 人因工程, 能量消耗, 交互式仿真平台

Abstract: In order to prevent workers from suffering from work-related musculoskeletal disorders due to fatigue in manual handling, a bi-objective model was built about handling time and energy consumption based on economics and ergonomics. An interactive simulation platform was designed by using IGRIP/ERGO and Matlab are used to carry out simulation experiments. Through the simulation of the model,the case was executed about manual materials handling in an automobile brake pad manufacturing company. The optimal solution was gotten. The results show that both the material quantity and the production procedure have significant effects on energy consumption and handling time, that there is a negative correlation between the change rate of energy consumption and time, that the optimal solution can be usually obtained between productivity and ergonomics according to the proposed bi-objective model, and that the interactive simulation platform is helpful in controlling and preventing WMSDs for workers in modern production operation, and in making the production environment and operation design in accordance with ergonomics.

Key words: bi-objective model, manual materials handling(MMH), work-related musculoskeletal disorders(WMSDs), ergonomics, energy consumption, interactive simulation platform

中图分类号:

X912

张文倩, 樊树海, 熊佳玮, 陈思雨. 搬运作业能量消耗模型及仿真研究[J]. 中国安全科学学报, 2018, 28(10): 38-43.

ZHANG Wenqian, FAN Shuhai, XIONG Jiawei, CHEN Siyu. Manual materials handling energy consumption: model research and simulation[J]. China Safety Science Journal, 2018, 28(10): 38-43.

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搬运作业能量消耗模型及仿真研究

Manual materials handling energy consumption: model research and simulation

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