中国安全科学学报 ›› 2026, Vol. 36 ›› Issue (5): 113-121.doi: 10.16265/j.cnki.issn1003-3033.2026.05.0982

• 安全技术与工程 • 上一篇    下一篇

基于CFD-DEM法的矿山充填料浆对管道磨损的影响

何文1,2(), 何耿烽1   

  1. 1 江西理工大学 矿业工程学院, 江西 赣州 341000
    2 江西理工大学 稀有金属资源安全高效开采江西省重点实验室, 江西 赣州 341000
  • 收稿日期:2025-12-24 修回日期:2026-03-15 出版日期:2026-05-28
  • 作者简介:

    何 文 (1981—),男,广东中山人,博士,副教授,主要从事矿山开采灾害监测预警、应力波理论及试验技术、充填理论及工艺、结构健康诊断及无损检测等方面的研究。E-mail:

  • 基金资助:
    江西省重点研发计划项目(20202BBG73001)

Influence of pipelines wear by mine backfill slurry based on CFD-DEM method

He Wen1,2(), He Gengfeng1   

  1. 1 School of Mining Engineering, Jiangxi University of Science and Technology, Ganzhou Jiangxi 341000, China
    2 Jiangxi Provincial Key Laboratory of Safe and Efficient Mining of Rare Metal Resources, Jiangxi University of Science and Technology, Ganzhou Jiangxi 341000, China
  • Received:2025-12-24 Revised:2026-03-15 Published:2026-05-28

摘要:

为预防矿山充填管道因磨损引发的爆裂、泄漏等安全事故,采用计算流体动力学(CFD)-离散元(DEM)耦合方法,研究充填料浆对管道磨损的影响特征。构建L型管道和固液两相流模型,开展数值模拟试验,以颗粒粒径(0.001~0.1 mm)、料浆固相体积分数(60%~80%)和料浆流速(2~6 m/s)为试验中充填料浆的变化参数,探究不同颗粒粒径、料浆固相体积分数和料浆流速下管道的最大磨损率。结果表明:颗粒粒径及料浆固相体积分数与管道最大磨损率呈非线性关系,0.1 mm粒径时管道的最大磨损率为13.4×10-5 kg/m2;料浆固相体积分数存在临界值70%,其最大磨损率为7.15×10-5 kg/m2,超过该固相体积分数后管道磨损趋于稳定;料浆流速与管道最大磨损率呈线性关系,流速7 m/s时,最大磨损率为8.25×10-6 kg/m2。各参数对管道磨损影响的大小依次为:颗粒粒径 > 料浆固相体积分数 >料浆流速;颗粒粒径与料浆固相体积分数的交互作用影响最大,料浆固相体积分数和料浆流速的交互作用次之,颗粒粒径和料浆流速交互作用影响最小。

关键词: 计算流体动力学(CFD)-离散元(DEM), 矿山, 充填料浆, 管道磨损, 料浆流速, 颗粒粒径, 固相体积分数

Abstract:

To prevent safety accidents such as bursting and leakage caused by wear in mine filling pipelines, CFD-DEM was employed to investigate the wear characteristics of filling slurries on pipelines. An L-shaped pipeline and a solid-liquid two-phase flow model were constructed to conduct numerical simulation experiments. Particle size (0.001-0.1 mm), slurry solid volume fraction (60%-80%), and slurry flow velocity (2-6 m/s) were used as variable parameters to explore the maximum wear rate of the pipeline under different conditions. The results indicate that both particle size and solid volume fraction exhibit a nonlinear relationship with the maximum wear rate. At a particle size of 0.1 mm, the maximum wear rate is 13.4 × 10-5 kg/m2. There is a critical solid volume fraction of 70%, at which the maximum wear rate was 7.15 × 10-5 kg/m2; beyond this value, the wear rate tended to stabilize. The slurry flow velocity shows a linear relationship with the maximum wear rate; at a flow velocity of 7 m/s, the maximum wear rate is 8.25 × 10-6 kg/m2. The influence of each parameter on pipeline wear was ranked as follows: particle size > solid volume fraction > slurry flow velocity. The interaction between particle size and solid volume fraction has the most significant impact, followed by the interaction between solid volume fraction and slurry flow velocity, while the interaction between particle size and slurry flow velocity had the least effect.

Key words: computational fluid dynamics(CFD)-discrete element method (DEM), mines, backfill slurry, pipeline wear, slurry flow velocity, particle size, solid volume fraction

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