中国安全科学学报 ›› 2025, Vol. 35 ›› Issue (1): 120-126.doi: 10.16265/j.cnki.issn1003-3033.2025.01.0543

• 安全工程技术 • 上一篇    下一篇

压力交变载荷作用下储气库注采管柱疲劳裂纹扩展研究

张宇1,2(), 张罡2, 张强2,**(), 马群2, 秦晓杰2, 贾蕊2   

  1. 1 广州大学 化学化工学院,广东 广州 510006
    2 东北石油大学 机械科学与工程学院,黑龙江 大庆 163000
  • 收稿日期:2024-08-10 修回日期:2024-10-12 出版日期:2025-01-28
  • 通信作者:
    **张强(1981—),男,重庆人,博士,教授,主要从事油气管道和管柱力学研究。E-mail:
  • 作者简介:

    张宇 (1988—),女,黑龙江大庆人,博士后,讲师,主要从事油气储运、分析化学、新能源等方面的研究。E-mail:

    张强 教授

  • 基金资助:
    国家自然科学基金资助(52374034); 广州市博士后科学基金启动项目资助(624021-1)

Research on fatigue crack propagation of injection-production string in gas storage facilities under alternating pressure load

ZHANG Yu1,2(), ZHANG Gang2, ZHANG Qiang2,**(), MA Qun2, QIN Xiaojie2, JIA Rui2   

  1. 1 School of Chemistry and Chemical Engineering, Guangzhou University, Guangzhou Guangdong 510006, China
    2 School of Mechanical Science and Engineering, Northeast Petroleum University, Daqing Heilongjiang 163000, China
  • Received:2024-08-10 Revised:2024-10-12 Published:2025-01-28

摘要:

为提高注采管柱安全风险预测的准确性,首先,采用联合仿真分析方法,开展直通型缺口紧凑拉伸试样疲劳裂纹扩展过程有限元验证;然后,建立储气库含外表面裂纹注采管柱疲劳裂纹扩展有限元模型,在压力交变载荷作用下,研究储气库注采管柱的疲劳裂纹扩展行为。研究结果表明:试样模拟结果与疲劳裂纹试验结果基本吻合,表明联合仿真法在疲劳裂纹扩展分析方面具有较高精度;在注采管柱疲劳裂纹扩展过程中,初始裂纹的长深比越大或应力比越高,裂纹扩展速率越快,临界最小裂纹长度为4 mm;在相同的压力载荷循环次数下,初始裂纹周向夹角越大,表面裂纹扩展长度越长,临界最小周向夹角为45°;无论初始裂纹周向夹角如何,裂纹始终沿管柱轴线方向扩展,裂纹失稳扩展长度为52 mm;在储气库交替注采时,应合理控制交替注采压力载荷的幅值,避免疲劳裂纹的萌生和扩展。

关键词: 压力交变载荷, 储气库, 注采管柱, 疲劳, 裂纹扩展

Abstract:

To improve the safety risk prediction accuracy of injection-production string, a joint simulation analysis method was used to perform finite element verification of the fatigue crack propagation process of straight-notch compact tensile specimens. Then, a finite element model of fatigue crack propagation of injection-production string with external surface cracks in gas storage was proposed. Moreover, the injection-production strings' fatigue crack propagation behavior was analyzed under alternating pressure loads. The results indicated that the specimen simulations were consistent with the fatigue crack test results, indicating that the joint simulation method had high accuracy in fatigue crack propagation analysis. During the fatigue crack propagation of the injection-production string, the larger the initial crack's length-to-depth ratio or the higher the stress ratio, the faster the crack propagation rate with a critical minimum crack length of 4 mm. Under the same number of pressure load cycles, the larger the initial crack's circumferential angle, the longer the surface crack propagates, and the critical minimum circumferential angle was 45°. The crack consistently propagated along the axis of the pipe string regardless of the initial crack's circumferential angle, and the unstable propagation length was 52 mm. During alternating injection and production in gas storage, the amplitude of the alternating pressure load should be properly controlled to avoid the initiation and propagation of fatigue cracks.

Key words: alternating pressure load, underground gas storage, injection and production pipe column, fatigue, crack propagation

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